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Smart Factory: Specialising in SMT Manufacturing, Assembly & Software for Factory Automation
SMT, THT, FATP and beyond
Panasonic provides turnkey solutions for your manufacturing challenges from our portfolio of best-in-class hardware and software products.
Panasonic Connect and SMT Manufacturing
Panasonic is a global leading company offering turnkey solutions for SMT manufacturing. Its portfolio of best-in-class hardware includes laser marking, screen printing, SMT/THT/PTH equipment, odd form component placement as well as FATP solutions. Everything an organisation might need for SMT Manufacturing, SMT Pick and Place and SMT Assembly.
Panasonic Connect and Factory Automation Software
In addition to our SMT equipment, Panasonic also provides software for factory and production line automation. Our specialist solutions can provide overall optimization and modular solutions for production planning & analysis, design & simulation, material management, product changeover and traceability.
Our expertise is based on more than 100 years of manufacturing and engineering experience creating our own products. As a result, manufacturing is at the heart of everything we do and offer trusted technology and innovation as your partner for a connected future.
The connected and autonomous factory
The autonomous factory of the future hinges on smart, interconnected systems. Panasonic is at the forefront of this revolution, offering SMT Equipment and process management solutions that streamline every aspect of production, from material arrival to final assembly.
Our software and enterprise integration services are designed to enhance operational efficiency, productivity, and traceability throughout your supply chain – all backed by our world-class service and maintenance network.
Keys to Digitalisation
The connected and autonomous factory
In order to build up an autonomous factory, each process and production step needs to be automated and planned wisely. All layers of the factory need to be connected and harmonized to improve operational equipment efficiency, productivity, and achieve overall traceability across the supply chain. Production planning is the first step: From incoming material to SMT process management and process traceability the production process needs to be coordinated and analyzed. Enterprise integration plays an important role in the planning process. Last, maintenance management is an essential part of the connected factory.
Connect to the Factory of Tomorrow
Our Solutions. Your Smart Factory.
SMT Equipment: Stencil Printers
High-quality, reliable screen-printing technology for producing any assembly.
- Short cycle times
- Freely programmable printing table
- Hybrid print head
- Robust design
SMT Equipment: Placement Machines
Best-in-class placement solutions from entry-level to more complex requirements for any mix, any volume, any time smart manufacturing.
- Intelligent feeders
- Wide range of components
- Component detection
Product
NPM-W2
Higher productivity and quality thanks to the integration of printing, placement and inspection processes make the NPM-W2 one of the most flexible and versatile pick-and-place solutions on the market.
This machine provides the user with a tool that allows him to choose between high speed or high accuracy, depending on the PCB requirements.
In addition, the NPM-W2 is optimised for larger boards and larger components, such as PCBs up to 750 x 550 mm and components up to 150 x 25 x 30 mm (L,W,H). For high productivity, dual lanes can be used.
Features
The multifunctional NPM-W2 is equipped with a 16-nozzle head and can place 42,000 components. 120 feeders can be mounted.
Additionally, the NPM-W2 can automatically inspect solder depots and components according to the production data.
As a third function, the NPM can be fitted with the conventional HDF discharge mechanism, which ensures high-quality non-contact dispensing with a screw valve-dispenser.
Product
NPM-DX
The NPM-DX provides a greater line throughput, better quality and lower production cost featuring an autonomous line control, which guaranties a stable operation based on automatic functionality. This functionality in combination with the machine set up offers a labor-saving production with improved utilization. In combination with the Panasonic software environment and embedded into an Industry 4.0 philosophy, the user can expect a modern shop floor management system including various remote operation options, feeder setup navigation, component supply navigation etc. In total, the NPM-DX reduces downtimes and increase the line throughput. With 92 400 cph and a feeder capacity for up to 136 reels, the NPM-DX is the ideal solution to meet the expectation of an evolving electronics assembly industry. The NPM-DX can process PCB sizes of up to 510 x 590 mm and place large connectors (up to 150 x 25mm) and other components (up to 120 x 90mm). This and other features make the NPM-DX the best solution for high volume-mix manufacturing.
Product
NPM-WX
The NPM-WX represents the next generation of Panasonic’s mounting production concept “Smart manufacturing”. The platform represents higher line throughput and improved quality at lower cost thanks to integrated automated systems. APC system and automatic recovery are integrated to provide autonomous line control. The incorporated floor-management system and remote-operation option improve utilisation combined with lower labour costs. Feeder set-up and component supply navigation systems are available, helping to reduce the work variations.The NPM-WX can handle a wide variety of components, from 0402 chip components up to large components with a max. size of 150x25x40 mm. Parts can be supplied from tape, stick or tray-feeder . Feeder-cart flexibility can be provided by selecting the existing 30-input feeder cart or inserting two 17-inpu
Product
AM100
The AM100 meets the high standards of reliability, capacity and flexibility that customers look forward to in a cost-efficient, gradationally scalable, high-mix SMT solution. It only takes one machine to start off production and extra units and/or technologies can be easily integrated according to requirements. The single-head (single beam) of Panasonic's AM100 modular placement machine is able to place an impressive component array including: 0402 mm to 120 x 90 x 2 8mm, odd-shaped components, large connectors, as well as advanced packaging types e.g.Features The single solution AM100 provides high net productivity and versatility. Equipped with a 14-nozzle head and 160 feeders the AM100 can place an impressive component range. On top the non-stop changeover allows you to prepare the next product process during running production. An off-line setup support station and a feeder set-up navigator option improves operating time and minimizes the downtime.
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Insertion Machines for PTH and THT
Panasonic's insertion platforms for radial and axial processes with high density and high speed. PTH / THT (Pin Through Hole / Through Hole Technology) solutions.
- High, reliable placement capacity
- Exceptionally wide range of components
- Component detection
- Tool changes
Insertion Machines for PTH and THT
Panasonic's insertion platforms for radial and axial processes with high density and high speed. PTH / THT (Pin Through Hole / Through Hole Technology) solutions.
- High, reliable placement capacity
- Exceptionally wide range of components
- Component detection
- Tool changes
FATP & UA3P
In final assembly, test & pack areas manual work and processes are often still in use. In those areas high failure rates and a quite low level of traceability are weak points in several production floors. Our solutions helps to get full control of the production floor including all non-Panasonic systems.
Product
NPM-VF
The NPM-VF is equipped with a double portal. The SMD and THT components are placed by one placement head per portal. A wide variety of vacuum pipettes and grippers are available. The pick and place machine can be used in single or dual lane mode. The NPM-VF reaches a speed of up to 4,500cph and can process component sizes from 5x5mm up to 130x35mm and 60mm height. Active cutting and clinching tools are integrated which detach THT components from the radial and axial feeders. Clinching directions as well as pin lengths per THT component can be defined via the assembly program. Beside the radial and axial feeders, the NPM-VF can be equipped with all common standard feeder systems for SMD components. The flexible NPM-VF is an ideal machine for cycle-optimized production, especially for companies that must process both types of components due to the increased demand from power electronics for THT assemblies. This efficient pick and place machine contributes to reduce manpower requirements and to consistent production with high productivity, flexibility and high-quality pick and place results.
Software for Manufacturing
Every production expansion or capacity adjustment should be based on data. For this purpose, it is not only necessary to gather data, but also to process it. To this end, we offer appropriate software solutions, regardless of whether our customers are medium-sized EMS service providers or internationally active concerns.
Product
Manufacturing operations optimizer (MFO)
Panasonic’s manufacturing operations optimizer automatically draws up production plans to reduce man-hours and enhancing production efficiency.
Product
PanaCIM-EE Gen2: line management system
Featuressmart-factory-solutions software panacim-logo-02PanaCIM-EE Gen2 is the next generation of PanaCIM-EE, which allows for more efficient electronics manufacturing. This digital planning tool is necessary to enable reliable data management. This applies not only to individual systems, but to entire production lines, in which the data of each individual machine is included in the analysis. In addition, data from reports and management are included in the planning. This allows higher production rates and shorter cycle times to be achieved to make electronics production even more efficient and reliable. The PanaCIM-EE Gen2 is the next generation of a smart factory solution, connecting the shop floor with overall the management system. This includes precise inventory management, maximized factory performance based on a continuous production, total traceability, real time monitoring and optimization and an accurate in-time material supply. Material verificationMaterial controlTraceabilityProduction monitoring/dispatchProduction analysisMaintenanceEnterprise link
Product
iLNB: line management system
FeaturesThe revolutionary integrated line management system is the basis for controlling the entire production line. It is not limited to Panasonic machines but also integrates third-party equipment such as PCB transfer systems, laser markers, AOI, SPI and ovens. Conventional systems require a number of PCs to control different machine types from different suppliers. The iLNB controls the entire line with only one PC. iLNB significantly improves overall productivity. Production data and production changeover of all equipment, such as Panasonic’s placement machines as well as non-Panasonic machines including AOI, SPI, reflow ovens and others, can be controlled. All collected data are transferred to a remote central computer. Small errors such as pick-up errors can be recovered from that central point. Automatic production changeover is also possible. With the iLNB, users can manage automatic product changeovers and have an E-Link which provides an interface for information input and output, for machine control, management of components per feeder, and communication with a GEM/PLC. iLNB provides total control of the production line by interfacing between Panasonic and non-Panasonic machines, acting as one-stop channel. With the iLNB Users can manage automatic product changeovers and have an E-Link which provides an interface for information in- and output, for machine control, management of component per feeder and a communication to GEM/PLC. Automatic changeover Registration of automatic changeover recipeLine automatic changeoverAutomatic changeover monitoringLine operation monitoringE-Link interface for Information inputDownload / edit of scheduleE-Link interface for Information outputOperational information outputTrace information outputMachine status outputE-Link interface for machine controlMachine interlock; production start controlE-Link interface for feeder writeWriting of component data by an external systemCommunications to GEM/PLCSECS2/GEM communicationOPC communicationIO/RS-232C communication
Product
NPM-DGS: line management system
The NPM-DGS data creation system is the integral solution for creating, editing and simulating production and library data for high productivity.
Smart Factory in action
Flexible and modular SMT machines for any mix, any volume.
SMT Equipment: Pick and Place Machines
As well as a low-maintenance, robust machine, the European market requires a high degree of flexibility in manufacturing to implement a wide range of applications. Depending on the configuration, these range from very small batches which require a high degree of flexibility to high placement capacities.
SMT Equipment: Feeding Solutions
Highly flexible thanks to intelligent feeder systems Panasonic’s placement systems can accommodate up to 160 feeders depending on machine type, production order and the tape widths used. Thanks to their robust construction, they are designed for use over long periods. Feeders can be mounted at different positions on the machine.
Software Solutions
The collection and analysis of data is based on software solutions that we use in our own production plants worldwide. A variety of solutions are available to enable intelligent partial planning of electronics production right up to the complete control of all manufacturing processes, including the preceding and subsequent steps.
Our Service Offers
from hardware to software
to services to capabilities
to innovation to sustainability…
News & Events
Where to find us
Panasonic Factory Solutions Asia Pacific Pte. Ltd
285 Jalan Ahmad Ibrahim, Singapore 639931
Tel: (65) 6861 6655
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Your SMT Manufacturing Q&A
In SMT (Surface Mount Technology) manufacturing, electronic components such as resistors, capacitors, integrated circuits are mounted directly onto the surface of the PCB, as opposed to older methods like THT (Through-hole technology) where components are not placed but inserted into holes on the board. Panasonic offers both SMT machines and THT machines for production.
Panasonic offers a wide range of SMT Equipment for electronics manufacturing, including SMT Manufacturing machines, SMT Pick and Place and SMT Assembly. In more detail, we offer:
Stencil Printing: Applying solder paste onto the PCB through a stencil, defining the areas where components will be placed.
Component Pick and Place: Automated machines pick up components from reels or trays and precisely place them onto the solder paste on the PCB according to the design.
Insertion Machines: Panasonic’s insertion platforms for radial and axial processes with high density and high speed. PTH / THT (Pin Through Hole / Through Hole Technology) solutions.
Final assembly, test & packaging (FATP): Panasonic Guided Manual Assembly supports production processes where manual placement is still in use to reduce errors and improve efficiency.
Software Solutions: Every production expansion or capacity adjustment should be based on data. For this purpose, it is not only necessary to gather data, but also to process it. To this end, we offer appropriate software solutions.
The NPM G Series is a new platform that brings together four technologies into a single offering that minimizes the reliance on the traditional 5M (Human, Machine, Material, Method, Measurement) method that many production sites still use. The NPM G Series incorporates:
NPM-GP/L screen printing machine with automatic printing process functions can automatically implement production line changes.
NPM-GH modular mounter with industry-leading mounting accuracy.
Auto Setting Feeder (ASF) for the automatic supply of mounting components, an industry first. The ASF can automatically peel back the cover on surface-mount component tape between 4mm and 104mm wide.
APC-5M system for Adaptive Process Control (APC) tracks the correct placement of components based on the solder printing position and transfers feedback to the stencil printer in case of misalignment.
Please find our software overview here: Smart Factory - SMT, THT, FATP and beyond | Panasonic Connect
Yes, you may contact our FA Sales Department (FA Sales) for a demonstration by dropping them an email at fasales@sg.panasonic.com.
The G-Series combines AI and automation to immediately respond to customer supply and demand changes through continuous, autonomous updates and offers flexibility and customisable options to address production needs, to make autonomous factories a reality.
The NPM-X series from Panasonic fulfils the requirements of current and future high mix/low volume placement concepts. Panasonic’s NPM-X series provides numerous state-of-the-art options for these requirement profiles, which make tailor-made solutions for efficient placement possible: be it a single or double lane transport system, one, two or four placement heads with up to 16 vacuum nozzles, a wide variety of feeder and tray systems, and standard and special nozzles. Various options are available to users for perfect prototyping, highly flexible small series production or cycle time-optimized high-performance placement.
The range of services is rounded off by state-of-the-art functions for the automated optimization of the placement process and a line control system with the iLNB line computer which can be used for the entire line.
Yes, we do have a lot of service offerings. Please find them here: Service for Smart Factory Solutions | Panasonic Connect
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