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Smart Factory: Specialising in SMT Manufacturing, Assembly & Software for Factory Automation
SMT, THT, FATP and beyond
Panasonic provides turnkey solutions for your manufacturing challenges from our portfolio of best-in-class hardware and software products.
Panasonic Connect and SMT Manufacturing
Panasonic is a global leading company offering turnkey solutions for SMT manufacturing. Its portfolio of best-in-class hardware includes laser marking, screen printing, SMT/THT/PTH equipment, odd form component placement as well as FATP solutions. Everything an organisation might need for SMT Manufacturing, SMT Pick and Place and SMT Assembly.
Panasonic Connect and Factory Automation Software
In addition to our SMT equipment, Panasonic also provides software for factory and production line automation. Our specialist solutions can provide overall optimization and modular solutions for production planning & analysis, design & simulation, material management, product changeover and traceability.
Our expertise is based on more than 100 years of manufacturing and engineering experience creating our own products. As a result, manufacturing is at the heart of everything we do and offer trusted technology and innovation as your partner for a connected future.
The connected and autonomous factory
The autonomous factory of the future hinges on smart, interconnected systems. Panasonic is at the forefront of this revolution, offering SMT Equipment and process management solutions that streamline every aspect of production, from material arrival to final assembly.
Our software and enterprise integration services are designed to enhance operational efficiency, productivity, and traceability throughout your supply chain – all backed by our world-class service and maintenance network.
Keys to Digitalisation
The connected and autonomous factory
In order to build up an autonomous factory, each process and production step needs to be automated and planned wisely. All layers of the factory need to be connected and harmonized to improve operational equipment efficiency, productivity, and achieve overall traceability across the supply chain. Production planning is the first step: From incoming material to SMT process management and process traceability the production process needs to be coordinated and analyzed. Enterprise integration plays an important role in the planning process. Last, maintenance management is an essential part of the connected factory.
Connect to the Factory of Tomorrow
Our Solutions. Your Smart Factory.
SMT Equipment: Stencil Printers
High-quality, reliable screen-printing technology for producing any assembly.
- Short cycle times
- Freely programmable printing table
- Hybrid print head
- Robust design
Printing (SMT)
NPM-GP/L
The fully automated printing solution is part of the "Autonomous Factory" Concept - a factory that immediately responds to every situation and continues to evolve autonomously. Ensuring the production of non-defective items through the integrated control of autonomous uninterrupted mounting lines and floors independent of any human intervention and judgment.
Features:Increased Production Time: (1) Reduces machine availability losses through automation of operations required for model changeover.(2) Reduces machine performance losses through automation of operations involved in production.(3) Increases production time by monitoring machine conditions and thereby performing maintenanceat right times.
Maintenance of printing quality at a consistently high level: Reduces losses due to defective items through various functions that actualizes consistently high-qualityprinting capable of responding to any changes in 5M.
Support for line solution: Realizes high-quality line production through M2M
Printing (SMT)
SPV
The SPV Stencil Printer offers a variety of options to suit different PCBs and production processes for consistent high quality. With its high 10s/PCB cycle time, the SPV eliminates bottlenecks and ensures quality by self-cleaning after every PCB. Three conveyors and the PCB identification function provide different automatic printing set ups for a high throughput. With the machine-to-machine-communication option the SPV Screen Printer is using APC correction data to correct positional printing errors. The SPV Stencil Printer can print multiple 350x300mm (M-size) boards simultaneously. This lowers WIP inventory and reduces changeover times by processing up to 4 unique products at once. The configuration minimizes capital expenditure by reducing printer investment by 50% and maximize the floor space utilization with new hybrid board handling concept and the multi-stage board handling conveyors.
Printing (SMT)
SPV-DC
The Stencil Printer SPV-DC enables high efficiency dual lane production in a compact design. The printer is designed for high speed production without changeovers. To reduce running costs the SPV-DC is equipped with the award-winning paperless cleaning function. Solder paste can refill automatically. Solder mask and the final printing result can be verified with an internal inspection. With the machine-to-machine-communication option the SPV-DC is using correction data to correct positional printing errors. The high-speed printer SPV-DC can print on board sizes from 50 x 50mm to 350 x 300mm. With the dual lanes the printer provides a cycle time of 13s, including transfer, positioning, recognition, high-precision printing and respective cleaning. Due to the non-stop changeover, the SPV-DC allows you to prepare the next production while running the printing process.
Printing (SMT)
Adaptive Process Control
Mounting feed-forward function Components can be placed correctly based on the solder printing position. Placement skip data feed-forward/Block recognition data feed-forward Placement machine recognition time reduction based on feed-forward discrepancy data. Misplacement of components using a modular placement machine can be prevented based on feed-forward solder/land* printing defect block data.*When inspecting lands on which package components are placed using flux epoxy. Printing position data feedback The solder printing position misalignment is measured by the inspection machine. The positioning correction is transferred by means of feedback to the screen printer. The solder printing area is measured by the inspection equipment. The stencil cleaning direction can be compared with the reference value by means of feedback.
SMT Equipment: Placement Machines
Best-in-class placement solutions from entry-level to more complex requirements for any mix, any volume, any time smart manufacturing.
- Intelligent feeders
- Wide range of components
- Component detection
Product
NPM-W2 / NPM-W2S
Higher productivity and quality thanks to the integration of printing, placement and inspection processes make the NPM-W2 one of the most flexible and versatile pick-and-place solutions on the market.
This machine provides the user with a tool that allows him to choose between high speed or high accuracy, depending on the PCB requirements.
In addition, the NPM-W2 is optimised for larger boards and larger components, such as PCBs up to 750 x 550 mm and components up to 150 x 25 x 30 mm (L,W,H). For high productivity, dual lanes can be used.
Features
The multifunctional NPM-W2 is equipped with a 16-nozzle head and can place 42,000 components. 120 feeders can be mounted.
Additionally, the NPM-W2 can automatically inspect solder depots and components according to the production data.
As a third function, the NPM can be fitted with the conventional HDF discharge mechanism, which ensures high-quality non-contact dispensing with a screw valve-dispenser.
Product
NPM-DX
The NPM-DX provides a greater line throughput, better quality and lower production cost featuring an autonomous line control, which guaranties a stable operation based on automatic functionality. This functionality in combination with the machine set up offers a labor-saving production with improved utilization. In combination with the Panasonic software environment and embedded into an Industry 4.0 philosophy, the user can expect a modern shop floor management system including various remote operation options, feeder setup navigation, component supply navigation etc. In total, the NPM-DX reduces downtimes and increase the line throughput. With 92 400 cph and a feeder capacity for up to 136 reels, the NPM-DX is the ideal solution to meet the expectation of an evolving electronics assembly industry. The NPM-DX can process PCB sizes of up to 510 x 590 mm and place large connectors (up to 150 x 25mm) and other components (up to 120 x 90mm). This and other features make the NPM-DX the best solution for high volume-mix manufacturing.
Product
NPM-WX / NPM-WXS
The NPM-WX represents the next generation of Panasonic’s mounting production concept “Smart manufacturing”. The platform represents higher line throughput and improved quality at lower cost thanks to integrated automated systems. APC system and automatic recovery are integrated to provide autonomous line control. The incorporated floor-management system and remote-operation option improve utilisation combined with lower labour costs. Feeder set-up and component supply navigation systems are available, helping to reduce the work variations. The NPM-WX can handle a wide variety of components, from 0402 chip components up to large components with a max. size of 150x25x40 mm. Parts can be supplied from tape, stick or tray-feeder . Feeder-cart flexibility can be provided by selecting the existing 30-input feeder cart or inserting two 17-input feeder carts. 4 different types of placement heads are available. Max. placement speed is 86,000 cph with a placement accuracy of +/-25 μm. Thanks to NPM-WX’s integrated systems, component diversity and available options, it represents the perfect solution for automated SMT production for all kinds of product. The machine is fully compatible with other NPM-systems and can therefore also be fully integrated into existing production lines. Connection and control via Panasonics iLNB is ensured to provide full control of production and required management data. This platform is also available as a single-beam solution: NPM-WXS single beam allows various operations ranging, from NPM-series backup to multiple connection configuration.
Product
AM100
The AM100 meets the high standards of reliability, capacity and flexibility that customers look forward to in a cost-efficient, gradationally scalable, high-mix SMT solution. It only takes one machine to start off production and extra units and/or technologies can be easily integrated according to requirements. The single-head (single beam) of Panasonic's AM100 modular placement machine is able to place an impressive component array including: 0402 mm to 120 x 90 x 2 8mm, odd-shaped components, large connectors, as well as advanced packaging types e.g.Features The single solution AM100 provides high net productivity and versatility. Equipped with a 14-nozzle head and 160 feeders the AM100 can place an impressive component range. On top the non-stop changeover allows you to prepare the next product process during running production. An off-line setup support station and a feeder set-up navigator option improves operating time and minimizes the downtime.
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Insertion Machines for PTH and THT
Panasonic's insertion platforms for radial and axial processes with high density and high speed. PTH / THT (Pin Through Hole / Through Hole Technology) solutions.
- High, reliable placement capacity
- Exceptionally wide range of components
- Component detection
- Tool changes
Insertion (THT/PTH)
AV132
Supplied with a 40 or 80 component feeder with optional jumper wire, the compact supply unit configuration of the AV132 can fit both ammo pack and reel. The dual partition configuration enables a fast changeover. The next job can be set up while the current one is being processed.Capable of inserting components in four directions: 0°, 90°, 180°, and 270°, the AV132 optimizes productivity by simultaneously handling 26 and 52mm taped components and providing fast, full auto-recovery. The AV132 can reduce loading times by running two PCBs simultaneously, enabling efficient production due to a speed of 0.12s/component and a transfer speed of 2s/PCB.The fixed feeder unit and the out-of-component detection feature allow to replenish components while maintaining long-term non-stop runs.Preparation in advance or equipment operation during component change-over is possible.
Insertion (THT/PTH)
RG131
The RG 131 is the successor of the RHSG. By supporting 3/4 pitches, expanding the range of board sizes and increasing component insertion rate, this high-density radial component insertion machine increases productivity. High speed insertion at a rate of between 0.25s and 0.6s per component can be achieved, even for large-size components with 3-pitch (2.5mm/5.0mm/7.5mm) or 4-pitch (2.5mm/5.0mm/7.5mm/10.0mm) configurations. A comprehensive self-correction function ensures high reliability. With large numbers of component supply and dual-partitioned component supply units, long-term operation can be obtained. A total of up to 80 types of components can be mounted. With large numbers of component supply and dual-partitioned component supply units, long-term operation can be achieved easily with the RG131. A total of up to 80 types of components can be mounted, with up to 32 (16 + 16) types of large components. The two separate component supply units enable components to be exchanged and replenished during operation. Panasonic offers also the RG131-S platform version with smaller footprint. Higher productivity expanding board size range and increasing component input.
Mounting (SMT)
NPM-VF
The NPM-VF is equipped with a double portal. The SMD and THT components are placed by one placement head per portal. A wide variety of vacuum pipettes and grippers are available. The pick and place machine can be used in single or dual lane mode. The NPM-VF reaches a speed of up to 4,500cph and can process component sizes from 5x5mm up to 130x35mm and 60mm height. Active cutting and clinching tools are integrated which detach THT components from the radial and axial feeders. Clinching directions as well as pin lengths per THT component can be defined via the assembly program. Beside the radial and axial feeders, the NPM-VF can be equipped with all common standard feeder systems for SMD components. The flexible NPM-VF is an ideal machine for cycle-optimized production, especially for companies that must process both types of components due to the increased demand from power electronics for THT assemblies. This efficient pick and place machine contributes to reduce manpower requirements and to consistent production with high productivity, flexibility and high-quality pick and place results.
Insertion (THT/PTH)
RL132
The RL132 combines functionality and speed with an insertion rate up to 25,700cph (.14s/component), a board processing sizes up to 650 x 381mm, a 33% reduction in PCB transfer time, up to 18% reduction in electrical and air consumption per insertion and an improved parts lifespan for a very low cost of ownership. This through-hole machine features a 4-pitch span and is configurable with 40 or 80 components inputs. Meanwhile, its dual split carriage enables machine function at exchange mode and parts replenishment during production. The RL132 was designed for a non-stop productivity. The Lead V cut method enables the RL132 to insert radial lead components at a speed of 0.14s/component. Either a 2-pitch (2.5mm/5.0mm), 3-pitch (2.5mm/5.0mm/7.5mm) or 4-pitch (2.5mm/5.0mm/7.5mm/10.0mm) option can be selected. The fixed feeder unit method and an out-of-component detection function allow ongoing component replenishment and long-term runs. PCB of 650mm x 381mm can be processed.
Insertion Machines for PTH and THT
Panasonic's insertion platforms for radial and axial processes with high density and high speed. PTH / THT (Pin Through Hole / Through Hole Technology) solutions.
- High, reliable placement capacity
- Exceptionally wide range of components
- Component detection
- Tool changes
Insertion (THT/PTH)
AV132
Supplied with a 40 or 80 component feeder with optional jumper wire, the compact supply unit configuration of the AV132 can fit both ammo pack and reel. The dual partition configuration enables a fast changeover. The next job can be set up while the current one is being processed.Capable of inserting components in four directions: 0°, 90°, 180°, and 270°, the AV132 optimizes productivity by simultaneously handling 26 and 52mm taped components and providing fast, full auto-recovery. The AV132 can reduce loading times by running two PCBs simultaneously, enabling efficient production due to a speed of 0.12s/component and a transfer speed of 2s/PCB.The fixed feeder unit and the out-of-component detection feature allow to replenish components while maintaining long-term non-stop runs.Preparation in advance or equipment operation during component change-over is possible.
Insertion (THT/PTH)
RG131
The RG 131 is the successor of the RHSG. By supporting 3/4 pitches, expanding the range of board sizes and increasing component insertion rate, this high-density radial component insertion machine increases productivity. High speed insertion at a rate of between 0.25s and 0.6s per component can be achieved, even for large-size components with 3-pitch (2.5mm/5.0mm/7.5mm) or 4-pitch (2.5mm/5.0mm/7.5mm/10.0mm) configurations. A comprehensive self-correction function ensures high reliability. With large numbers of component supply and dual-partitioned component supply units, long-term operation can be obtained. A total of up to 80 types of components can be mounted. With large numbers of component supply and dual-partitioned component supply units, long-term operation can be achieved easily with the RG131. A total of up to 80 types of components can be mounted, with up to 32 (16 + 16) types of large components. The two separate component supply units enable components to be exchanged and replenished during operation. Panasonic offers also the RG131-S platform version with smaller footprint. Higher productivity expanding board size range and increasing component input.
Mounting (SMT)
NPM-VF
The NPM-VF is equipped with a double portal. The SMD and THT components are placed by one placement head per portal. A wide variety of vacuum pipettes and grippers are available. The pick and place machine can be used in single or dual lane mode. The NPM-VF reaches a speed of up to 4,500cph and can process component sizes from 5x5mm up to 130x35mm and 60mm height. Active cutting and clinching tools are integrated which detach THT components from the radial and axial feeders. Clinching directions as well as pin lengths per THT component can be defined via the assembly program. Beside the radial and axial feeders, the NPM-VF can be equipped with all common standard feeder systems for SMD components. The flexible NPM-VF is an ideal machine for cycle-optimized production, especially for companies that must process both types of components due to the increased demand from power electronics for THT assemblies. This efficient pick and place machine contributes to reduce manpower requirements and to consistent production with high productivity, flexibility and high-quality pick and place results.
Insertion (THT/PTH)
RL132
The RL132 combines functionality and speed with an insertion rate up to 25,700cph (.14s/component), a board processing sizes up to 650 x 381mm, a 33% reduction in PCB transfer time, up to 18% reduction in electrical and air consumption per insertion and an improved parts lifespan for a very low cost of ownership. This through-hole machine features a 4-pitch span and is configurable with 40 or 80 components inputs. Meanwhile, its dual split carriage enables machine function at exchange mode and parts replenishment during production. The RL132 was designed for a non-stop productivity. The Lead V cut method enables the RL132 to insert radial lead components at a speed of 0.14s/component. Either a 2-pitch (2.5mm/5.0mm), 3-pitch (2.5mm/5.0mm/7.5mm) or 4-pitch (2.5mm/5.0mm/7.5mm/10.0mm) option can be selected. The fixed feeder unit method and an out-of-component detection function allow ongoing component replenishment and long-term runs. PCB of 650mm x 381mm can be processed.
FATP & UA3P
In final assembly, test & pack areas manual work and processes are often still in use. In those areas high failure rates and a quite low level of traceability are weak points in several production floors. Our solutions helps to get full control of the production floor including all non-Panasonic systems.
Product
NPM-VF
The NPM-VF is equipped with a double portal. The SMD and THT components are placed by one placement head per portal. A wide variety of vacuum pipettes and grippers are available. The pick and place machine can be used in single or dual lane mode. The NPM-VF reaches a speed of up to 4,500cph and can process component sizes from 5x5mm up to 130x35mm and 60mm height. Active cutting and clinching tools are integrated which detach THT components from the radial and axial feeders. Clinching directions as well as pin lengths per THT component can be defined via the assembly program. Beside the radial and axial feeders, the NPM-VF can be equipped with all common standard feeder systems for SMD components. The flexible NPM-VF is an ideal machine for cycle-optimized production, especially for companies that must process both types of components due to the increased demand from power electronics for THT assemblies. This efficient pick and place machine contributes to reduce manpower requirements and to consistent production with high productivity, flexibility and high-quality pick and place results.
Software for Manufacturing
Every production expansion or capacity adjustment should be based on data. For this purpose, it is not only necessary to gather data, but also to process it. To this end, we offer appropriate software solutions, regardless of whether our customers are medium-sized EMS service providers or internationally active concerns.
Product
Manufacturing operations optimizer (MFO)
Panasonic’s manufacturing operations optimizer automatically draws up production plans to reduce man-hours and enhancing production efficiency.
Product
PanaCIM-EE Gen2: line management system
Featuressmart-factory-solutions software panacim-logo-02PanaCIM-EE Gen2 is the next generation of PanaCIM-EE, which allows for more efficient electronics manufacturing. This digital planning tool is necessary to enable reliable data management. This applies not only to individual systems, but to entire production lines, in which the data of each individual machine is included in the analysis. In addition, data from reports and management are included in the planning. This allows higher production rates and shorter cycle times to be achieved to make electronics production even more efficient and reliable. The PanaCIM-EE Gen2 is the next generation of a smart factory solution, connecting the shop floor with overall the management system. This includes precise inventory management, maximized factory performance based on a continuous production, total traceability, real time monitoring and optimization and an accurate in-time material supply. Material verificationMaterial controlTraceabilityProduction monitoring/dispatchProduction analysisMaintenanceEnterprise link
Product
iLNB: line management system
FeaturesThe revolutionary integrated line management system is the basis for controlling the entire production line. It is not limited to Panasonic machines but also integrates third-party equipment such as PCB transfer systems, laser markers, AOI, SPI and ovens. Conventional systems require a number of PCs to control different machine types from different suppliers. The iLNB controls the entire line with only one PC. iLNB significantly improves overall productivity. Production data and production changeover of all equipment, such as Panasonic’s placement machines as well as non-Panasonic machines including AOI, SPI, reflow ovens and others, can be controlled. All collected data are transferred to a remote central computer. Small errors such as pick-up errors can be recovered from that central point. Automatic production changeover is also possible. With the iLNB, users can manage automatic product changeovers and have an E-Link which provides an interface for information input and output, for machine control, management of components per feeder, and communication with a GEM/PLC. iLNB provides total control of the production line by interfacing between Panasonic and non-Panasonic machines, acting as one-stop channel. With the iLNB Users can manage automatic product changeovers and have an E-Link which provides an interface for information in- and output, for machine control, management of component per feeder and a communication to GEM/PLC. Automatic changeover Registration of automatic changeover recipeLine automatic changeoverAutomatic changeover monitoringLine operation monitoringE-Link interface for Information inputDownload / edit of scheduleE-Link interface for Information outputOperational information outputTrace information outputMachine status outputE-Link interface for machine controlMachine interlock; production start controlE-Link interface for feeder writeWriting of component data by an external systemCommunications to GEM/PLCSECS2/GEM communicationOPC communicationIO/RS-232C communication
Product
NPM-DGS: line management system
The NPM-DGS data creation system is the integral solution for creating, editing and simulating production and library data for high productivity.
Smart Factory in action
Flexible and modular SMT machines for any mix, any volume.
SMT Equipment: Pick and Place Machines
As well as a low-maintenance, robust machine, the European market requires a high degree of flexibility in manufacturing to implement a wide range of applications. Depending on the configuration, these range from very small batches which require a high degree of flexibility to high placement capacities.
SMT Equipment: Feeding Solutions
Highly flexible thanks to intelligent feeder systems Panasonic’s placement systems can accommodate up to 160 feeders depending on machine type, production order and the tape widths used. Thanks to their robust construction, they are designed for use over long periods. Feeders can be mounted at different positions on the machine.
Software Solutions
The collection and analysis of data is based on software solutions that we use in our own production plants worldwide. A variety of solutions are available to enable intelligent partial planning of electronics production right up to the complete control of all manufacturing processes, including the preceding and subsequent steps.
Our Service Offers
from hardware to software
to services to capabilities
to innovation to sustainability…
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Where to find us
Panasonic Factory Solutions Asia Pacific Pte. Ltd
285 Jalan Ahmad Ibrahim, Singapore 639931
Tel: (65) 6861 6655
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Your SMT Manufacturing Q&A
In SMT (Surface Mount Technology) manufacturing, electronic components such as resistors, capacitors, integrated circuits are mounted directly onto the surface of the PCB, as opposed to older methods like THT (Through-hole technology) where components are not placed but inserted into holes on the board. Panasonic offers both SMT machines and THT machines for production.
Panasonic offers a wide range of SMT Equipment for electronics manufacturing, including SMT Manufacturing machines, SMT Pick and Place and SMT Assembly. In more detail, we offer:
Stencil Printing: Applying solder paste onto the PCB through a stencil, defining the areas where components will be placed.
Component Pick and Place: Automated machines pick up components from reels or trays and precisely place them onto the solder paste on the PCB according to the design.
Insertion Machines: Panasonic’s insertion platforms for radial and axial processes with high density and high speed. PTH / THT (Pin Through Hole / Through Hole Technology) solutions.
Final assembly, test & packaging (FATP): Panasonic Guided Manual Assembly supports production processes where manual placement is still in use to reduce errors and improve efficiency.
Software Solutions: Every production expansion or capacity adjustment should be based on data. For this purpose, it is not only necessary to gather data, but also to process it. To this end, we offer appropriate software solutions.
The NPM G Series is a new platform that brings together four technologies into a single offering that minimizes the reliance on the traditional 5M (Human, Machine, Material, Method, Measurement) method that many production sites still use. The NPM G Series incorporates:
NPM-GP/L screen printing machine with automatic printing process functions can automatically implement production line changes.
NPM-GH modular mounter with industry-leading mounting accuracy.
Auto Setting Feeder (ASF) for the automatic supply of mounting components, an industry first. The ASF can automatically peel back the cover on surface-mount component tape between 4mm and 104mm wide.
APC-5M system for Adaptive Process Control (APC) tracks the correct placement of components based on the solder printing position and transfers feedback to the stencil printer in case of misalignment.
Please find our software overview here: Smart Factory - SMT, THT, FATP and beyond | Panasonic Connect
Yes, you may contact our FA Sales Department (FA Sales) for a demonstration by dropping them an email at fasales@sg.panasonic.com.
The G-Series combines AI and automation to immediately respond to customer supply and demand changes through continuous, autonomous updates and offers flexibility and customisable options to address production needs, to make autonomous factories a reality.
The NPM-X series from Panasonic fulfils the requirements of current and future high mix/low volume placement concepts. Panasonic’s NPM-X series provides numerous state-of-the-art options for these requirement profiles, which make tailor-made solutions for efficient placement possible: be it a single or double lane transport system, one, two or four placement heads with up to 16 vacuum nozzles, a wide variety of feeder and tray systems, and standard and special nozzles. Various options are available to users for perfect prototyping, highly flexible small series production or cycle time-optimized high-performance placement.
The range of services is rounded off by state-of-the-art functions for the automated optimization of the placement process and a line control system with the iLNB line computer which can be used for the entire line.
Yes, we do have a lot of service offerings. Please find them here: Service for Smart Factory Solutions | Panasonic Connect
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