Products - Smart Factory

The NPM-DGS data creation system is the integral solution for creating, editing and simulating production and library data for high productivity.

The SPV Stencil Printer offers a variety of options to suit different PCBs and production processes for consistent high quality. With its high 10s/PCB cycle time, the SPV eliminates bottlenecks and ensures quality by self-cleaning after every PCB. Three conveyors and the PCB identification function provide different automatic printing set ups for a high throughput. With the machine-to-machine-communication option the SPV Screen Printer is using APC correction data to correct positional printing errors. The SPV Stencil Printer can print multiple 350x300mm (M-size) boards simultaneously. This lowers WIP inventory and reduces changeover times by processing up to 4 unique products at once. The configuration minimizes capital expenditure by reducing printer investment by 50% and maximize the floor space utilization with new hybrid board handling concept and the multi-stage board handling conveyors.

Panasonic’s manufacturing operations optimizer automatically draws up production plans to reduce man-hours and enhancing production efficiency.

Higher productivity and quality thanks to the integration of printing, placement and inspection processes make the NPM-W2 one of the most flexible and versatile pick-and-place solutions on the market.

This machine provides the user with a tool that allows him to choose between high speed or high accuracy, depending on the PCB requirements.

In addition, the NPM-W2 is optimised for larger boards and larger components, such as PCBs up to 750 x 550 mm and components up to 150 x 25 x 30 mm (L,W,H). For high productivity, dual lanes can be used.

Features

The multifunctional NPM-W2 is equipped with a 16-nozzle head and can place 42,000 components. 120 feeders can be mounted.

Additionally, the NPM-W2 can automatically inspect solder depots and components according to the production data.

As a third function, the NPM can be fitted with the conventional HDF discharge mechanism, which ensures high-quality non-contact dispensing with a screw valve-dispenser.

Featuressmart-factory-solutions software panacim-logo-02In order to make electronics manufacturing more efficient, digital planning tools and reliable data management are becoming increasingly important. This applies not only to individual systems, but to entire production lines, in which the data of each individual machine is included in the analysis. To achieve this, Panasonic developed the line management system PanaCIM-EE. With PanaCIM-EE, higher production rates and reduced cycle times can be achieved to make electronics production even more efficient and reliable. The PanaCIM-EE provides an integrated management of an entire SMT floor and achieves enhanced quality, reduced costs and increased floor productivity. This includes 8 functions, like traceability, production analysis plus monitoring and dispatching, material control and verification, maintenance management and the handling of production changeovers, linked to the customer system.

Application examplessmart-factory-solutions software_panacim application-01PREDICTIVE MANAGEMENT OF PARTS EXHAUST AND AUTOMATIC PARTS OUTPUT(Material Verification + Material Control) No waiting for parts to be supplied due to“No Parts"! Realize Reduce labor resources and Productivity improvement ! smart-factory-solutions software panacim application-02COMPONENT SUPPLY NAVIGATOR(Production Monitoring and Dispatch / Component Supply Navigator option) Reduction of the duration of machine downtime caused by parts exhaust by 73.1%*As a result of (1), the operating ratio increased by 10%**May vary depending on your operating environment. System configuration examplessmart-factory-solutions software panacim system-configuration-01CM SERIES LINEPanaCIM-EE server (app server + controller server)PanaCIM maintenance serverPT interface (communication with PT200)*System configuration differs depending on applied machine. For details, contact your local distributor or sales representative.